Beijing, October 19 (Chen Hang) Into the Beijing Pile machine factory of SANY Heavy Industry, located in Nankou Industrial Park, Changping District, Beijing, the total number of equipment, the number of operators, automation rate and other data are clearly visible on the digital platform, many robots are in full swing in the 40,000 square meters of factory room to work efficiently.
On September 27th this year, the World Economic Forum (WEF) officially released a new list of "beacon Factories" in the global manufacturing field. Sany Beijing Piling machine factory was successfully selected as the first certified "beacon factory" in the global heavy industry.
"Lighthouse Factory" is a global leading enterprise with outstanding achievements in the application and integration of cutting-edge technologies in the fourth industrial Revolution, representing the highest level of intelligent manufacturing and digitalization in the global manufacturing field.
Realizing flexible manufacturing of many varieties and small quantities
Dong Mingkai, director of intelligent Manufacturing Research Institute of SANY Heavy Industry, said that discrete manufacturing is the most typical feature of the heavy industry, with multiple varieties and small batches. Automatic upgrading is actually a big challenge. In the process of upgrading, they used a lot of technical exploration to solve many problems, which can not only be applied inside sany Group, but also achieve better external empowerment.
In some welding procedures, for example, three on the other hand workers long-term working experience with 2 d / 3 d vision sensing technology, automatic machine operation, make originally only two workers can complete the welding process, under the automatic operation of the industrial robot to improve the efficiency of more than doubling, and optimizing the quality of the welding technology.
After automation, digitalization and intelligent upgrade, SANY Beijing piling machine factory has 8 flexible work centers, 16 intelligent production lines and 375 sets of fully networked production equipment. The overall production equipment operation rate increased from 66.3% to 86.7%, and the average failure time decreased by 58.5%.
According to Dong mingkai, sANY's Beijing piling machine factory has deeply integrated 5G, artificial intelligence, industrial Internet and industrial technology, realizing flexible manufacturing with multiple varieties and small quantities and all-round intelligent manufacturing.
The production cycle was shortened from 30 days to 7 days
Faced with the ever-changing and increasingly complex needs of the multi-variety, small-batch construction machinery market, Sany has improved labor productivity by 85 percent and reduced production cycle time by 77 percent from 30 days to seven days by leveraging advanced human-machine collaboration, automation, artificial intelligence and Internet of Things technologies, data show.
Dong mingkai said that improving quality and efficiency, reducing cost and saving is the goal of intelligent manufacturing. The improvement of these manufacturing technologies has reduced the number of workers, improved product quality and reduced manufacturing costs, effectively enhancing the ability of enterprises to cope with market changes. On this basis, it will be optimized and improved, hoping to reach the level of "black light factory" and "unmanned factory" in the future, and achieve all-round manufacturing upgrading.
Sany group director, senior vice President, generation of qing hua mentioned, as the world's heavy industry's first certified "beacon" factory, trinity without parallel in, also not to be learned, benchmarking investment is huge, but also is very handsome, return "upgrade investment in three years or so, basically can and save the labor costs of balance".
Tang Xiuguo, president of Sany Group, said that "Lighthouse Factory" is the pride of manufacturing industry and a very important part in the history of sany's development. It is a symbol, a beacon for equipment manufacturing at the intersection of the fourth industrial revolution and the third energy revolution, pointing out the direction.
About Manly Battery
Located in Shenzhen,China. A leading battery manufacturer mainly offering rechargeable Lithium batteries over 12 years ,widly used for Robostic,if there is any project need to evluate ,pls feel free to send email to info@manlybatteries.com
